Njengomnye wabenzi bokubumba abakhuphisanayo kunye nenkampani yokubumba inaliti eTshayina.sisebenzela uluhlu olubanzi lwezicelo zeshishini, kubandakanya ukusetyenziswa kwendlu, i-auto, i-elektroniki, unyango, ezolimo, imigodi kunye njl.

Iinkonzo zethu ziquka:

• Uyilo lweCAD/uhlalutyo lokuhamba komngundo/DFM
• Isiko lokungunda lokutofa, ukwenza i-die-casting
• Ukubumba inaliti yeplastiki
• Iprototyping, imveliso yomthamo omncinci
• Ukupeyinta, ukuprintwa kwezakhono, ukudibanisa

Intshayelelo

Ivenkile yethu yokubumba inaliti ineeseti ezili-12 zoomatshini bokubumba inaliti yeplastiki, ukusuka kwi-40ton ukuya kwi-800 yeetoni, sibonelela ngeeyure ezingama-24 ngosuku, iintsuku ezisi-7 ngeveki iinkonzo zokuvelisa ngokuzenzekelayo.I-resin yeplastiki esiyikhethileyo ihlanganisa uluhlu olubanzi, lubandakanya i-ABS, i-PC, i-PP, i-PA, i-PMMA, i-POM, i-PE njl.

Sakha iimolds zokubumba inaliti yeplastiki, ekuqaleni koyilo lokungunda, sithathela ingqalelo isitofu sokubumba, sivumela ukuba sikwazi ukufikelela elona xesha lifutshane lomjikelo wokubumba, ixabiso elincinci lokugcina, eliya kuthi ekugqibeleni lizuze abathengi bethu.Imiyalelo yokuvelisa umthamo ophantsi wamkelekile ngokunjalo, ibisoloko isenzeka xa umthengi eziva ukuba iindleko azinyamezeleki ngakumbi iindleko zokwenza umngundo.Umngundo wethu uyakwazi ukubonelela ngoluhlu olupheleleyo lwezisombululo zokunciphisa uhlahlo lwabiwo-mali lwakho lweprojekthi yomthamo ophantsi kunye nomgangatho olungileyo.Iingcali zethu zisebenza nawe kunye ukufumana esona sisombululo silungileyo kwiinkampani zakho.

Sinamava ngeendlela ezahlukeneyo zokubumba inaliti yeplastiki yemoto, amayeza, izibane, izixhobo zemidlalo, izixhobo zasekhaya, kunye nezolimo.Okwangoku sineenjineli ezigqwesileyo ezingama-20 kwinkampani yethu, uninzi lwazo zinemfundo elungileyo kushishino lokubumba inaliti yeplastiki, bayazingca ngemisebenzi yabo, siyakwazi ukubonelela ngeeseti ezingama-20 zokubumba inaliti ngenyanga.Ukwanelisa iimfuno eziphezulu zeenkampani zehlabathi, sityala imali kwitekhnoloji yamva nje ngokuqhubekayo kwaye sixhobise ezona ndawo ziphambili zokwenziwa komngundo, sinokwenziwa kwemold egcweleyo yeplastiki yangaphakathi, yokubumba, ukupeyinta, umthamo wokuhlanganisa, izixhobo zethu zibandakanya kodwa aziphelelanga apho. : Iisethi ze-8 ze-CNC, ukuchaneka kwe-0.005mm;Iisethi ze-14 zesibuko se-EDM, iiseti ze-8 ze-wire cut slow, iiseti ze-12 ze-injection molding machines zivela kwi-40 Ton ukuya kwi-800Ton, i-1 isethi ye-2d yokulinganisa iprojekti, isethi ye-CMM eyi-1.Sinokwakha umngundo zeplastiki kunye die-casting ubuninzi 7.5 iitoni, ezibunjiweyo iinxalenye zeplastiki Maximum 1200g.Sikwasebenzisa inkqubo ye-CAD/CAM/CAE ephezulu, sinokusebenza ngefomathi yedatha kwipdf, dwg, dxf, igs, stp njl.

Umgaqo wokuSebenza

Isitofu sokubumba yinkqubo yokwenza intlaka yeplastiki ibe yimo efunekayo.Isitofu sokubumba umatshini cinezela iplastiki enyibilikisiweyo ibe ngumngundo, kwaye iphole phantsi ngenkqubo yokupholisa ibe yimo eyilwe ngokuqinileyo, phantse zonke ii-thermoplastics zisebenzisa le ndlela, xa uthelekisa nezinye iindlela zokusetyenzwa, ukubumba inaliti kunenzuzo yokuchaneka, ukuvelisa, kunemfuno ephezulu yezixhobo. kunye neendleko zokungunda, ngoko ubukhulu becala yeyokuvelisa umthamo ophezulu weenaliti ezibunjiweyo.

Umatshini wokubumba wokutofa odla ngokusetyenziswa kwi-plunger cylinder / screw cylinder.Inkqubo yokubumba i-injection: yondla iplastiki ekrwada ukusuka kwi-hopper ukuya kwi-barrel, i-plunger iqala ukutyhala, iplastiki eluhlaza ityhalelwa kwindawo yokufudumeza emva koko nge-shuttle ye-bypass, iplastiki etyhidiweyo ngokusebenzisa umbhobho kwi-mold cavity, emva koko amanzi okanye i-oyile ihamba ngenkqubo yokupholisa eyilelwe ukupholisa umngundo ukufumana inqaku leplastiki.Isitofu esibunjiweyo samalungu avela kumgodi wokungunda afuneka ngokuqhelekileyo kunyango olululo ukususa uxinzelelo oluveliswa ngexesha lokubumba ukuze ube nokuzinza okuhle kunye nokusebenza.

Izigaba ezintandathu zeukubumba inaliti yeplastikiinkqubo
Inkqubo yokubumba inaliti yeplastiki iqala ngomxhuzulane wokutyisa iipellets zepololefin ukusuka kwihopper ukuya kwiyunithi yokutofa kumatshini wokubumba.Ubushushu kunye noxinzelelo zisetyenziselwa i-polyolefin resin, ibangela ukuba inyibilike kwaye ihambe.I-melted ifakwe phantsi koxinzelelo oluphezulu kwi-mold.Uxinzelelo lugcinwa kwizinto eziphathekayo kwi-cavity de ipholile kwaye iqiniswe.Xa iqondo lobushushu becala leplastiki lisezantsi kunobushushu bezinto ezigqwethekileyo, ukungunda kuyavuleka kwaye inxalenye yeplastiki ikhutshwe.

Inkqubo epheleleyo yokutofa ibizwa ngokuba ngumjikelo wokubumba.Ixesha eliphakathi kokuqala kokutofa kwenyibilika kumgodi wokungunda kunye nokuvulwa komngundo kubizwa ngokuba lixesha lokuvala i-clamp.Ixesha elipheleleyo lomjikelo wenaliti libandakanya ixesha lokuvala i-clamp kunye nexesha elifunekayo ukuvula ukubumba, ukukhupha inxalenye yeplastiki, kwaye uvale ukubumba kwakhona, umatshini wokubumba inaliti uhambisa i-resin kwiindawo ezibunjiweyo ngokunyibilika, inaliti, ipakethe, kunye nomjikelo opholileyo.Umatshini wokubumba inaliti yeplastiki iquka la malungu alandelayo alandelayo.

Inkqubo yokutofa: yondla izinto eziluhlaza kwi-cylinder, fudumeza kwaye uyinyibilikise phantsi, tyhala izinto ezinyibilikisiweyo kwi-cavity ngokusebenzisa i-spare.
Inkqubo ye-hydraulic: ukunika amandla okutofa.
Inkqubo yokungunda: ukulayisha kunye nokudibanisa isikhunta.
Inkqubo yokubamba: ukunika amandla okupakisha.
Inkqubo yokulawula: ukulawula isenzo, inkqubo yokupholisa.

I-clamping force idla ngokusetyenziswa ukuchonga umthamo womatshini wokubumba inaliti yeplastiki, ezinye iiparameters ziquka umthamo wokudubula, umlinganiselo wokutofa, uxinzelelo lwenaliti, isikrufu, ubeko lwe-injection bar, ubungakanani bokubumba, kunye nomgama phakathi kwemivalo yokubopha.Oomatshini bokubumba inaliti yePlastiki banokohlulwa ngokweendidi ezininzi, ngaphandle koomatshini benjongo eqhelekileyo kwiindawo zeplastiki eziqhelekileyo ngaphandle kokuchaneka okuphezulu okanye ukuyila okungaqhelekanga, kukho oomatshini abanyamezelayo ngokukodwa kwiindawo ezichaneke kakhulu, kunye noomatshini abakhawulezayo kwiindawo ezibhityileyo eludongeni.

Yonke inkqubo yokubumba inaliti iquka ukulandela amanyathelo amathandathu

I-1) I-mold ivala kwaye i-screw iqala ukuqhubela phambili kwinaliti.

2) Ukuzalisa, khupha izinto ezinyibilikisiweyo ezincibilikisiwe kwi-cavity.

3) Ukupakisha, i-cavity ipakishwe njengoko i-screw iqhubela phambili.

4) Ukupholisa, umgodi uphola phantsi njengoko isango liba ngumkhenkce kwaye livaliwe, i-screw iqala ukuhoxisa kwiplastiki yempahla kumjikelo olandelayo.

I-5) Ukuvula i-Mold kunye ne-ejection part, i-mold ivula kwaye iinxalenye zifakwe ngaphandle nge-ejection system.

6) Vala, isikhunta sivala kwaye umjikelezo olandelayo uqala.

Inkqubo ye-PO

Ukusuka kumbuzo ukuya kwi-PO ivaliwe, sinenkqubo eqhelekileyo ekufuneka siyilandele, inceda ngaphakathi kunye nabathengi bahlala becacisa apho sikhoyo.Ukutshintshwa kwenyathelo ngalinye kuya kuba lula kwaye kube lula kwakhona.
Inkqubo yoku-odola yokuthumela ngaphandle kokungunda iplastiki yokutofa:

• Ifunyenwe i-2D / 3D inxalenye yomzobo ovela kumthengi, umphathi weprojekthi ubamba intlanganiso yokukhaba ukujonga idatha evela kumthengi kunye nabayili be-mold, abenzi bokubumba, umphathi we-QA, i-PMC.Qokelela zonke iinkcukacha sele kuxoxiwe, thumela ingxelo DFM kumthengi ukuze isiqinisekiso.
• Ingxelo yeDFM iqulethe lonke ulwazi oluyimfuneko phambi koyilo kunye nokuveliswa.Indlela yokufaka umngundo, indlela yokukhupha, ukubekwa kwezikhonkwane zesitofu, ukwakheka kwamalungu, umgca wokusahlula umngundo, umgca wokupholisa.Isakhiwo esikhethekileyo sifana nezilayidi, iziphakamisi ze-engile, ukugqiba kwesiseko sokungunda kunye necango, ukukrola njl.
• Emva kokuba zonke iinkcukacha zixoxiwe, ukuqala koyilo lokubumba kunye noyilo lwe-2d loyilo lokungunda luya kunikwa umthengi phakathi kweentsuku ezi-1-3, uyilo lokubumba kwi-3D luthatha iintsuku ezi-3-7 kuxhomekeke kubunzima bobumba.
• Thumela uyilo lokubumba kumthengi ukuze uvunywe, qala uku-odola intsimbi yokubumba, isiseko sokubumba, izincedisi emva kwediphozithi.Ingxelo yenkqubo iya kungeniswa kwaye ibonise yonke inkqubo ecwangcisiweyo.Ingxelo yeveki nganye iyakulandela njengoko inkqubo yokwenziwa komngundo iqhubela phambili ide igqitywe.
• Ulingo lokungunda lwexesha lokuqala luxela ukuba yonke indlela yokusebenza komngundo ngokufanelekileyo, ijometri yenxalenye ichanekile, sijonga inkqubo yokupholisa ngundo, inkqubo yokutofa ngundo, inkqubo yokukhupha umngundo njl njl ngengxelo yomlinganiselo, ipharamitha yokubumba inaliti.ngokwesiqhelo yi 90% yemfezeko.
• Fumana amagqabantshintshi ophuculo lwesampulu, ukusebenza, inkangeleko, ngokomlinganiselo emva kolungiso, ukugqiba ukuthungwa/ukumenyeliswa, ukukrolwa, ukuthumela iisampulu ukuze zivunywe okokugqibela.
• Yenza encinci iqhube ngokuzenzekelayo kwaye i-CPK inike ingxelo yokufunda ukuze uqinisekise uzinzo lwezixhobo.
• Ukupakisha i-mold ngebhokisi yokhuni, ukuba isikhunta sithunyelwa ngolwandle, sihlawula ingqalelo ngokukhethekileyo kwi-vacuum yokupakisha ukukhusela kwi-rusty.Iipakethi zibandakanya yonke i-2d / 3d yoyilo lokubumba umzobo, idatha yeprogram ye-NC, ubhedu, iindawo ezisecaleni, ukufakwa okutshintshiweyo, njl.
• Landela ukusebenza komsebenzi we-mold kwiplanti yabathengi kunye nokubonelela ngeenkonzo eziyimfuneko.

Sinokwenza iimveliso zeplastiki ezinobungakanani obukhulu njengemfuno yabathengi, esetyenziswa ngokubanzi kwimigodi, kwimizi-mveliso, kulwakhiwo njalo njalo.Nceda udibane nefektri ngemfuno ekhethekileyo.